Rotary kilns are integral components of many industrial processes, providing a controlled environment for the production of materials such as cement, lime, ceramics, and metals. There are two main types of rotary kiln manufacturing processes: wet kiln procedure, and dry procedure. Let’s review each one in more detail and how to choose when you are looking for a rotary kiln for sale.
Types of Processes
At a rotary kiln plant, there are two main types of processes:
If a kiln is used in the production of early rotary cement, this is often done in a wet process. In the wet process, the raw materials are mixed with water to form a slurry, which is then heated in the rotary kiln to form a fine powder. The wet process is typically used for the production of cement, lime, and ceramics.
The dry process is used in the production of metals. In the dry process, the raw material is heat treated in the rotary kiln without the use of water. The dry process allows for a more efficient production process and is often used for the production of metals such as steel and aluminum.
First, the materials enter through a pre-heater tower. The raw materials are heated using gases coming from the kiln, and this helps to reduce the energy needed to heat the material. The heated material is then transported to the rotary kiln, where it is further heated and reacted to produce the desired end product.
Choosing the Right Process
When choosing a kiln for sale, it is important to be sure that you are choosing the right process for your application. Knowing the difference between the two processes and their respective benefits can help you to make an informed decision. It is also important to consider the size and scale of the project, as well as any specific requirements for the end product.
Typically, a wet process is more energy intensive and requires more equipment than a dry process. However, the wet process can be used to produce a wide range of products, including cement, lime, and ceramics. The dry process, on the other hand, is more efficient and is well-suited for the production of metals such as steel and aluminum.
Kiln Technology Company Company, the Leading Rotary Kiln Manufacturers
Whether you require a wet or dry kiln process, Kiln Technology Company Company is the source for the best rotary kiln manufacturing. Our experienced engineers can help you with the selection and design of the best rotary kiln for your unique application. Get in touch with us to get started and get a free quote on rotary kilns for sale or kiln services.